2 Waves&3 Waves Highway Guardrail Roll Forming Machine

Model NO.: YX80-310
Trademark: naxuan
Origin: Shanghai
Composition of the machine
1. Simple Decoiler/ 5T Hydraulic Decoiler(optional)
2. Feeding→Flatten→Punching→ Forming Station→Post Cutting
3. Output Table
4. Hydraulic Station
5. Control Desk
6. Spare Part List
Technical Parameters
 
Simple Decoiler (Quantity: 1)
2 Waves&3 Waves Highway Guardrail Roll Forming Machine

Capacity: 3T      I.D: 508mm          O.D: 1300mm
 
5T Hydraulic Decoiler (Quantity: 1)
2 Waves&3 Waves Highway Guardrail Roll Forming Machine

Capacity: 5T      I.D:508mm           O.D:1300mm
Feeding (Quantity: 1)
Feeding Type:                    adjustable
Feeding Width Range:             660-800mm
Dia. of Entrance & Guide Roller:     ¢65mm
Material of Entrance & Guide Roller:  SAE1045, HRC48-52°
 
Flattener (Quantity: 1)
2 Waves&3 Waves Highway Guardrail Roll Forming Machine

Flattener Roller:               4 upper rollers, 5 lower Stations (9 rollers in total)
Flattener Roller Material:          SAE 1045, HRC 48-52°
Dia. of Flattener Shaft:            ¢76mm,
Material of Flattener Shaft:        SAE 1045, hardening & tempering
 
Punching (Quantity: 1)
2 Waves&3 Waves Highway Guardrail Roll Forming Machine

(NOTE: This machine needs two units of hydraulic punching system. The whole punching operation should be automated and controlled by the installed program (in the operator's console).
Hydraulic Power:                  22kW
Working Pressure:                 18-24mpa

Forming Station (Quantity: 1)
2 Waves&3 Waves Highway Guardrail Roll Forming Machine

Thickness Range:                2.4-3.2mm
Max Production Speed:            at least 10m/min (excluding cutting)
Main Motor Power:              30kw, AC Motor
System Voltage:                 380V, 50Hz, 3Phase
Roll Station:                    20 Stations
Roller Material:                 GCR15 Steel, 58-62 Degree ,CNC
Shaft Diameter:                 ¢90mm
Shaft Material:                 SAE1045 
Machine Color:                 blue & yellow (or based on customer's request)
 
Post-Cutting (Quantity: 1)
Cutting Type:                   hydraulic (connected with the punching hydraulic unit)
Cutting Power:                  15KW AC Motor
Hydraulic Working Pressure:       12-16Mpa
Cutting Motion:                 the roll forming part is non-stop when cutting
Material of Blade:               Cr12 (heat treatment)
Length Measuring:               Automatic Encoder Length Measuring
Tolerance of Length:              +/- 1.5mm Each Piece End Product
Color:                          Blue, Cylinders In Red
 
Output Table (Quantity: 3 Units)

Total Length after Assembly:        At Least 12,000mm
Length x Width x Height:           2.0m x 0.6m x 0.9m
Supporter Roller:                 ASTM 1045 with Chrome
Dia. of Rollers:                   55mm
Color:                          blue (or based on customer's request)
 
Hydraulic Station (Quantity: 1)
2 Waves&3 Waves Highway Guardrail Roll Forming Machine
Hydraulic Power:                 15kw
Working Pressure:                12-16mpa
Solenoid Valve:                  6 Groups (1 for pre-cutting and 5 for punching)
Hydraulic Oil:                    46# Hydraulic Oil
Color:                          blue (or based on customer's request)
 
Control Desk (Quantity: 1)
Operating System Language:          English & Chinese.
System Voltage:                    380V, 50Hz, 3Phase
Control Panel:                      button type switch & touch screen
Unit Length:                       millimeter (switched on the control panel)

Summary Complete Line (exact one depends on finished machine)
Length x Width x Height:       30m x 3.0m x 1.5m (approx.)
Total Weight:                 15t (approx.)
Max Production Speed:        at least 15m/minute (excluding cutting & punching)
Machine Color:               blue & yellow (can be based on customer's request)

Brand names used for the complete line
PLC:                       Panasonic
Limit Switch:                Panasonic
Touch Screen:               Taiwan Weinview
Transducer:                 Yaskawa
Button & Contactor:          Schnerder
Encoder:                   Omron
Motor And Reducer:          Changzhou Guomao (China)
 
Packing:
1. 1- 40' container and 1- 20' container for loading one set of machine with mechanical decoiler. 
2. Main machine body and decoiler is load naked (tighten to container with steel wire rope). 
3. Spare parts and operating tools are loading in tooling box.
 

Why us?
1.  Manufacturing roll forming machine since 2009
2.  With ISO,SGS,BV and CE certificate
3.  1 year quality warranty
4.  Introduced Mitsubishi PLC with touch screen. Friendly man-machine interaction.
5.  Technician can be sent to your factory to install the machine and train your workers
6.  Export to more than 20 countries. 
 
 

We customize your machines! To customize machine, we would want to know:
1. Profile drawing
2. Raw material: the width(500-800mm?), thickness(2-4mm?), and yield strength of steel coil.
3. Voltage: designed per your requirement
4. Configuration requirement: Hydraulic or manual decoiler/ stacker
 
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Please feel free to contact us for more information!
 

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